Advanced Technology Optical Sorting Machines White Red Quinoa Color Sorter Machine
Technical Parameters:
| MODEL | WYCS3-192 |
| Chutes/Channels | 3-192 |
| Throughput(t/h) | 500 kg /H |
| Sorting Aaccuracy | ≥99.99% |
| Power | 1600w |
| Power Voltage | 180-240V/50Hz |
| Air Source Pressure | 0.6-0.8Mpa |
| Air Consumption | 800-1800 L/Min |
| Weight | 600kg |
| Dimension(L*W*H) | 1620*1535*1832mm |
Examples of color sorting:
Quinoa Color Sorter - Professional Description
A Quinoa Color Sorter is an advanced optical-electromechanical machine designed to automatically inspect and separate quinoa grains based on their color differences. It is a critical piece of equipment in the food processing industry for enhancing product purity, quality, and value.
1. Core Function & Purpose
The primary purpose of a quinoa color sorter is to efficiently remove defective, discolored grains, and foreign materials from bulk quinoa. This includes:
· Off-color grains: Yellow, black, green, or immature seeds.
· Defective grains: Burnt, spotted, moldy, or insect-damaged seeds.
· Foreign materials: Small stones, glass, metal fragments, and seeds from other crops.
2. Key Working Principle
The operation is based on optics, sensors, and precision ejection:
· Feeding & Alignment: Raw quinoa is fed from a hopper onto a vibrating chute or conveyor belt, which spreads the grains into a single layer for optimal inspection.
· Optical Scanning: As the grains free-fall (or move rapidly), they pass through a high-resolution inspection zone. Here, they are illuminated by a full-spectrum LED light system.
· Color Detection: High-speed, high-resolution CCD cameras or CMOS cameras capture the color and shape of each individual grain from multiple angles.
· Data Processing & Decision: The captured images are instantly analyzed by a sophisticated digital signal processor (DSP) or AI algorithm. This system compares each grain's color against pre-set acceptance criteria.
· Precision Ejection: Any grain identified as defective triggers a command to a bank of high-speed, precision air nozzles. A short, powerful burst of compressed air diverts the rejected particle into the waste chute, while good grains continue their natural trajectory into the accepted product chute.
3. Salient Features & Advantages
· High Efficiency & Speed: Capable of processing large volumes (e.g., 100 kg/h to 2,000+ kg/h), ensuring high throughput for industrial production lines.
· Exceptional Accuracy: Achieves sorting accuracy rates of 99.99%+, significantly surpassing manual sorting capabilities.
· User-Friendly Interface: Features a touchscreen HMI (Human-Machine Interface) for easy parameter setting, operation, and production data monitoring.
· Hygienic Design: Constructed from food-grade stainless steel (e.g., SS304) with a smooth, easy-to-clean surface, complying with international food safety standards (like HACCP, GMP).
· Low Operational Cost: Utilizes energy-efficient LEDs and optimized air usage, minimizing running costs.
· Flexibility: Easily adjustable settings allow for sorting different quinoa varieties (white, red, black) and severity of defects.
4. Technical Specifications (Typical)
· Channels: 64, 128, 192, 256 (more channels typically mean higher processing capacity).
· Camera Type: High-resolution Full-color CCD/CMOS cameras.
· Ejection System: Solenoid valve-controlled high-speed air jets.
· Power Supply: Standard industrial voltage (e.g., 220V/380V, 50/60Hz).
· Compressed Air Requirement: ~0.6-0.8 MPa (6-8 bar).
Quinoa color sorter is an indispensable automation solution for processors aiming to deliver consistently pure, high-quality, and safe quinoa to the market, thereby maximizing yield and profitability.
Feature:
1. LED:Split LED design, Germany OSRAM;high brightness, life-time up to 100,000 hours, and equipped with intelligent control dimming technology;
2. Sensor: Japanese TOSHIBA ;Industrial color CCD of 160 million pixels, line frequency ≥ 10K, the minimum area of different colors can be up to 0.0004 square millimeters;
3. Lens: Japanese NIKON, optical industry customized lens, with 150 line pairs of ultra-high resolution, low distortion:<0.2%, low color difference: <0.1 pixel, better imaging performance;
4. Processor: ALTERA programmable logic device processor: data processing speed>5500k bits; data transmission speed> 210mhz; the system data acquisition and processing speed >3.125 Gbps, is extremely high;
5. Solenoid valve: customized solenoid valve for color sorter; All imported alloy materials, MATRIX technology introduced in Italy, shutdown time;
6. Operation interface: 15-inch HD industrial computer, Intel CPU, Windows operating system, 24-bit true color display, more realistic image display;
7. Intelligent operation interface, visual analysis of images, one-click analysis of the proportion of impurities to be removed and transfer of sorting parameters, easier operation;
8. Support remote control for mobile phone apps and monitoring equipment operation, convenient and fast;
9. Support Internet remote control, system upgrade function, HD image acquisition, visual system adaptive correction technology, self-learning statistical analysis technology, and one-key automatic parameter adjustment technology;
Frontward and backward vibrator adjustable platform, easy for multiple products.
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